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YKD2250A CNC Spiral Bevel Gear Generator

PRODUCT CENTER > Gear Making Machines > YKD2250A CNC Spiral Bevel Gear Generator

YKD2250A CNC Spiral Bevel Gear Generator

YKD2250A CNC SPIRAL BEVEL GEAR GENERATOR

      1. Main Usage of Machine

On this machine, many cutting methods can be adopted for roughing and finishing Spiral Bevel, Zero Bevel and Hypoid Gears up to 500mm in diameter and 12 mm in module. The machine is most suitutable for batch production or mass production of driving pinions of gear pairs used in cars, light and medium-sized trucks and construction machineries.

2. Main Features and Structural Characteristics of Machine

1. The machine is designed to operate as a three axes CNC control Spiral Bevel Gear Generator, i.e. cradle oscillation (X axis), work spindle rotation (Y axis) and sliding base movement (Z axis). Each of three axes will be separately or simultaneously controlled. The rotation of cutter spindle (S axis) is controlled by an AC frequency variable motor for its stepless control.

2. A high precision dual-leads worm gear set is used for cradle drive and work spindle drive respectively, and many measures are adopted for improving the structural and driving rigidity of machine, so as to ensure the machining accuracy, productivity and operating lifes.

3. A cutter tilt mechanism with maximum tilt angle 30°is designed for the cutter spindle for cutting the pinions to mesh with non-generated gears (minimum gear ratio 2.5:1) and getting better tooth bearing correction.

4. There are no any change gears on the machine for minimizing the setting time of machine.

5. The feeds of machine are controlled by CNC programme, so as to simplify the operation and increase the cutting efficiency.

6. CNC control system, main electrical and hydraulic components, critical bearings and sealings are fine quality imports, which guarantee the machine reliability.

7. The machine is equipped with an independent sealed electrical cabinet, which is with air conditioner or thermo exchanger.

8. Safety guards and auto-chip conveyor can be provided on the machine.

3. Main Technical Specifications of Machine

一.被加工工件尺寸                           

1. Dimensions of work to be cut

  最大外錐距(30°螺旋角與12刀盤)

 Max. outer cone distance(Spiralangle 30°and 12 cutter)

mm

250

  最大傳動比

  Max. ratio


101

  最大節圓直徑(30°螺旋角)

  Max. diameter (Spiral angle 30°)



  傳動比101    Ratio 10:1

mm

500

  傳動比21     Ratio 2:1

mm

450

  傳動比11     Ratio 1:1

mm

350

  最大加工模數

  Max. module

mm

12

  最大切齒深度

  Max. cutting depth

mm

25

  最大齒圈寬度

  Max.face width

mm

70

  最大徑向刀位

  Max. radial

mm

222.25

二.工件主軸

2. Work spindle

  主軸錐孔大端直徑

  Diameter of taper hole at large end

mm

100

  錐    度

  Taper


120

  主軸通孔直徑

  Diameter of through hole

mm

78

  主軸端部直徑

  Face diameter

mm

145

三.刀盤直徑

3. Cutter diameter   6,7.5 ,9,12

四.工件箱調整量

4. Workhead settings

  主軸最大垂直位移

  Offset of work spindle

mm

±70

  主軸端面至機床中心距離

  Machine centre to nose of spindle

mm

100~360

五.刀盤調整量

5.Cutter settings

  刀盤轉速(無級)

  Speed (stepless)

rpm

20~140

  進給速度(秒/每齒)

  Feeds

sec/tooth

20~80

  最大刀傾角

  Max. tilt angle


30°

六.其它

6.Miscellaneous

  主電機功率

  Power of main motor

kw

5.5

  機床電氣總功率

  Total power of motors

kw

34

  機床外形尺寸(長××高)

  Overall dimensions

mm

2507×1875×1846

  機床凈重

  Weight

t

10

 


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